New opportunities at Cerbios Pharma: upgrading Biopharmaceutical production capabilities based on recombinant DNA technology
Cerbios strongly believes that Biotechnology will play a more and more significant role in the future of the pharmaceutical industry. This advanced technology is expected to make available more effective drugs and increase the quality of life of patients worldwide.
For this reason, and based on Cerbios’ long-term experience in recombinant DNA technology and resulting recombinant proteins expressed in mammalian cells (CHO), the Company decided to invest in a brand new “state of the art” manufacturing facility dedicated to biopharmaceutical drug substances production under cGMP that will add value to the existing manufacturing units in Cerbios Biological Division.
This facility will allow Cerbios to strengthen its position as a contract manufacturer for the production of New Biological Entities (NBEs).
The facility consists of separate areas for upstream, downstream and critical downstream operations, and is designed with special attention to the optimization of personnel flow and to the control of any potential contamination risks. A separate area is dedicated to the storage of the Master Cell Bank and the Working Cell Bank under cGMP conditions. The new structure will occupy approximately 500m2, of which more than 320m2 are clean rooms, and it is expected to be fully operational and approved by regulatory authorities. Facility design has been approved by Swiss Medic and FDA consultant.
The newly upgraded cGMP manufacturing facility with an advanced high quality infrastructure is designed to accommodate the manufacture of biopharmaceutical active ingredients including, among the others, recombinant proteins and monoclonal antibodies, not only for pre-clinical and clinical phases, but also for commercial use. As a first step the facility bioreactor capacity will be up to 100 liters. This will serve the supply of material for clinical phase I and II. However, the plant is designed for a quick expansion of the capacity up to 500 liters (stainless steel or disposable technology).
The Cerbios R&D team has over 15 years of experience in the field of biotechnology based on recombinant DNA technology and proteins expression in mammalian cells (CHO).
The team’s experience includes cloning of the gene in suitable vectors, transfections, clone selections, setting of culture conditions and optimization of culture media for upstream process development, biochemical experience in purifications for downstream process development, scaling up, setting and validation of analytical methods for in process control, stability and release testing. Thanks to its technology and experience, Cerbios has already successfully developed recombinant proteins such as rUK.
Based on this know-how, Cerbios can offer to its customers full process development starting from a cell line or process optimization after a Technology Transfer. This includes upstream and downstream process development, validations (analytical, process, cleaning), release of the API, stability studies and characterization of the product.